K4650-5 / HyperFill® Reveal™ Power Feed® 84 Single Ready-Pak®

More Information

Brand

LINCOLN ELECTRIC

Features

Twin Wire MIG Productivity Without Complexity Designed to revolutionize heavy fabrication productivity, the patented HyperFill® twin wire MIG solution allows for increased deposition rates without compromising puddle stability or weld quality. Utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premium wire, this innovative solution delivers a wide, smooth arc cone that allows for deposition rates above 18lbs/hr | 8.2 kg/hr. (24 lbs/hr. | 10.9 kg/hr robotic) without added system or operator complexity.

Convenient Ready-Pak® - Comes ready to weld within minutes!
Dual Process Ready - Run HyperFill and a single wire process on the same system
Advanced Connectivity - All Power Wave® systems come standard with access to Lincoln Electric Power Wave® Manager and Lincoln Electric Checkpoint® Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
Compact and Durable - IP23 rated to withstand harsh environments.
Patented PowerConnect® Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
Tribrid® Power Module - Exceptional welding performance with high power factor and efficiency.
115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).
Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
Solution Requirements » HyperFill® is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
Industry Leading 5 Year Warranty.

Specifications

Machine Inputs & Outputs

Phase 3: Input Voltage #1 (Voltage/Phase/Hertz)	200/208/220/230/380/400/415/460/575 3 50/60
Phase 3: Rated Output #1A (Current/Voltage/Duty Cycle)	GMAW: 550A/41.5V/40% GMAW: 450A/36.5V/100%
Phase 3: Rated Output #1B (Current/Voltage/Duty Cycle)	SMAW: 550A/42V/40% SMAW: 450A/38V/100%
Phase 3: Rated Output #1C (Current/Voltage/Duty Cycle)	GTAW-DC: 550A/32V/40% GTAW-DC: 450A/28V/100%
Phase 3: Input Current at Max Rated Ouput #1 (Current)	3 Ph / 40% Duty Cycle: 80/73/41/37/29 3 Ph / 100% Duty Cycle: 60/54/30/27/21

Product Weights & Dimensions

Dimensions (H x W x D)
Net Weight	204.12 lbs (204.12 kg)

Machines

Machines Processes	Stick (SMAW) Gouging (CAC-A) Flux-Cored (FCAW) TIG (GTAW) MIG (GMAW) Pulsed MIG (GMAW-P) Flux-Cored Self-Shielded (FCAW-S) Flux-Cored Gas-Shielded (FCAW-G) Orbital TIG Orbital MIG HyperFill Metal-cored Wire (GMAW-C)
Max Rating	550
Output Range by Mode	5-550
Maximum Electrode Size	x
Minimum Electrode Size	x
Number of Operators per Machine	1
Data Technologies	Ethernet
Machines Communication Technology	ArcLink
Wire Feeder Supply Voltage	40VDC
Amphenol Pins (type of connector)	5
Work Lead Connector Type	Lug
Welding Gun Cable Assembly Length	15 FT
Work Cable Length	15 FT
Spool Gun Compatible (Duty)	Heavy

Wire and TIG Feeders

Number of driven rolls	4 rolls
Feeder type	Bench
Configuration	Single
Max spool diameter	60lb
Communication Technology	ArcLink
UI type	Meters
Max Rated Output Capable	500A
Max WFS	1200IPM
Feedhead Configuration	Single
Wire Configuration	Hyperfill
Power Source to Feeder Communication Connector Type	5-pin
Accesories Communication Connector Type	12-pin
Gun Bushing	Tweco #2-#4
Wire Feed Speed Range (IPM)	500-1100
Max Spool Size (lbs)	60
Max Spool Size (kg)	30
MIG-WireFeeders	Yes
MIGPulse-WireFeeders	Yes
Contact Tips Included	Yes
Input AC Voltage	200v-600v

Basic Specification

Input Current	3PH/40% - 80/73/41/37/29A,3PH/100% - 60/54/30/27/21A
Input Power	208/230/380/415/460/575/3/50/60
Output Range	5-550A DC
Rated Output	550A/41.5/40%

Application

Typical Application

Construction
Mining
Railroad Maintenance
Automotive
Construction & Field Erection
Elevated Temperature Piping
Gasification Plants
General Fabrication
Heat Exchangers
Heavy Equipment
Heavy Fabrication
High Pressure Piping
High Temperature
High-strength Pipe
LPG & LNG Storage Vessels
Marine Applications
Marine Fabrication & Repair
NACE Applications
Offshore
Oil & Gas
Petrochemical
Petrochemical Industry
Petroleum Processing
Pharmaceutical Equipment
Pipeline & Offshore
Piping
Power Generation
Power Plants
Pressure Vessels
Process Piping
Railcar Fabrication
Railing Industry
Robotics/ Hard Automation
Shipbuilding
Structural Fabrication
Structural Welding

Warranty

5 Years

Download

Title
HyperFill® Spec Sheet

What's Included

Power Wave® S500 (K2904-1).
Power Feed® 84 Wire Feeder (K3328-3).
Cool Arc® 55S Water Cooler (K3086-2)(1).
Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564).
7 ft. Water Hose Kit (K4544-7).
HyperFill Dual Reel Cart Kit (K4630-1).
4-Ball Inlet Guide (K1551-2).
HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1).
HyperFill Diffuser (KP4481-1).
HyperFill .035 Contact Tip (KP4482-035).
1/8 in. Recess Nozzle (KP4523-1-75R).
15 ft.
5/64 in. Liner (KP44-564-15).
Work Lead Package (K2149-1).
Electrode Cable (K1842-10).
ArcLink® Cable (K1543-8).
Inverter and Wire Feeder Cart (K3059-4).
Gas Y Fitting (KP4773-1).
Harris Flowmeter Kit (3100211).
Gateway Pendant Kit (K4997-1) (Includes: 5" Screen Protector (KP4735-2) and 8ft Control Cable (K1543-8)).

Accessories